Draper Looms in Pennsylvania Pete and Laurie Eaton of Lancaster, Pennsylvania have purchased two Draper looms and restored at least one of the to operating condition. The text below, taken mainly from emails, gives a bit of an idea of the challenge they took on and the steps they took to get them working.    My wife and I recently purchased two Draper Northrop Looms, Order No 5490.  They appear to be, or were at one time, identical  to the Draper Loom pictured on the home page of the Little Red Shop website.  I have attached pictures of the one loom we are working toward getting into service. (See photos below.) We really need help! The looms were substantially altered over time, and we want to return them to a functional level of operation.  Do you know of or have a parts source for your museum pieces?  We are in need of correct change gears, shedding mechanism, dobby, manual, bobbin battery, heddles, harnesses, picks, etc. Any help you could offer will be much appreciated. Thanks very much, Peter Eaton                                       <><><><><><><><><><>   I suggested that the Eatons might try contacting the Lowell National Park, since they have a good number of operating Draper looms. If you have any suggestions, email me and I'll pass your ideas on to them.     Since I posted the message above, some progress has been made. Go down under the loom pictures for more.
	As you read the messages below, I hope you won't be confused by the names. Peter is Peter Metzke of Melbourne, Australia, who has offered advice as you can see in the message immediately below. Pete is Pete Eaton of Lancaster, Pennsylvania, the person looking for advice in restoring the looms.                                                           ***** Dan, Thank you for posting my letter!  I firmly believe in six degrees of separation, so something will turn up. The NCSU material will be very helpful.  I exchanged emails with the resource librarian and he will gladly allow me to view all material they have.  A road trip to NC sounds like a great spring idea. I am anxious to get in contact with Lowell.  I have seen brief videos of the weaving room--impressive to say the very least. Thanks again...we'll keep you posted with our progress. Pete                                                         ***** The next message was sent by Peter Metzke. The frame looks to be a model D or E ??? Mac Whatley used to be the man to contact in respect to machinery at  Lowell, although I think he has been given a higher post. Not at all sure if he is still with them but his email address in  June 2007 was - macwhat@triad.rr.com Another person to put this through is Katharine Barry ( again, if she  is still with them ) although I am sure Katherine would know Mac Whatley's email address if he has changed it. Again, going back  to June 2007 her email address is - kathybarrync@gmail.com The change gears are easy as they will be spur gears so for each its  Diameter x number of teeth - except when its an odd number refer  below... http://shopswarf.orconhosting.net.nz/spur.html The rest except the manual (which can easily be copied ) are a problem as if nothing can be found each one will have to be copied from an original. I did have a list of large orders placed against the specific mill, but I cannot find this data as I am interested where Order No. 5490 went too in the first instance although going back to this low order no I feel maybe Fall River of New Bedford. Looking at those photos there are some interesting modifications carried out plus more by the looks of it as I see a portable mig welder also in the photos- looks like someone has fashioned a new shuttle  race not long ago. Regards, Peter.                                                                   *****    And here's a reply from Pete Eaton. We did a test weave, and are pleased with the initial result.  As well, Pete from Australia was a tremendous help re the change gears.  We are fortunate here in Lancaster, PA, in that the area used to be a hub of machine and tool manufacturing.   The area still has many smaller foundries and manufacturing firms that require parts and service.  One such supply house willingly shares their expertise and has an exceptional supply of parts, including gearing.  I took the lone change gear over that we have, described the issue, and they are going to rebush the stock gear and shaft on which the change gear mounts to accept any size stock change gear from 20 to 128 teeth. That way, we are not limited in the least relative to take-up.  One problem down!  The stock gears are expensive, but in the long run, well worth it in the absence of frustration. Your friend is perceptive.  I do have a mig welder, and find it indispensable in the repairing all sorts of things.  I can't claim the cam block shedding apparatus as my brain child, but I do appreciate the simplicity and reliability. As I mentioned, my wife is a hand weaver.  The character of the work she produces is just beautiful.  Our goal, with the helpful nature of you, Pete, and others will allow us to craft machine loomed textiles that don't compromise the painstaking care on which my wife is building her niche. I'll keep you posted. Pete                                                                ***** Again, from Peter M. I have been in touch with Pete out of interest just to see how he is coming along with the Draper loom and also to send some links to supply houses which I often spot old looms for sale, although going by his reply he has found the right people and contacts to help him along the path to success. Below, a copy of his reply. Peter, Thanks for the helpful link. One never knows what may be found in an obscure, back-room location of a supply house. A former Draper employee referred us to Ron Brown, 50 years with Draper. He owns all the engineering drawings of any Draper machine ever built, part numbers included. He has contacts, as well. We are scheduled to visit Lowell NHS in January and are meeting with the weave room supervisor. Followed your advice with the change gears. We had a splined bushing milled to slide over the existing change gear shaft. It accommodates off-the-shelf change gears with teeth ranging from 20 to 128. We did our test weave with a 42 tooth gear...it worked well. We will proceed from there. Thanks, once again for you interest. Hopefully, we will be able to locate the coveted dobby, shedding mechanism, and correct harnesses to return our Draper into the machine that it once was. Pete Eaton It looks like Pete is well on the way and in fact will make a little history for his efforts - Well Done and I wish him all he deserves in bringing back a machine from yesterday's era. Regards, Peter. The message below, from Peter Eaton, was received January 27, 2009. Dan, Just a quick update here from Willow Street, PA. The trip to Lowell was excellent; Rick Randall was a tremendous help.   We are heading back up to  Maine/Mass on Feb 6.  Hopefully will get back up to the mill where we acquired our looms here very soon.  We purchased a four station cone winder from the mill owner, and hope to get that unit installed at our location soon.  Also, a thorough going over of the mill is essential for us to find any parts that might be laying around. We have back off of the idea of a more complex shedding mechanism for our loom.  The current two harness set-up is a workhorse, little-can-fail kind of thing.  It weaves as we want, so we'll leave it be.  We are waiting for a large order of fiber from our supplier.  The weft portion of the order is complete, we're just waiting on the the warp portion.  Once we have that, Laurie will dye larger quantities of color for warp and weft, and then the tedious process of warping the loom.  Two things I want to share with you...what I am finding is that people who weave on these older looms, as a source of income, are very, very protective of info, almost as if they perceive it as proprietary.  In this industry, there is nothing new under the sun, just forgotten, or temporarily lost.  I had one gentleman, who was very anxious to share information with me, at first, now won't even return my calls.  I suspect since I had nothing of value to share, he wasn't willing to reciprocate.   I have looked into other looms to purchase, but the prices on them are as if the economy was going full bore rather than in the midst of a serious economic downturn.  It is disheartening, at some level, because the "Ebay mentality" is pervasive in so many areas, especially with items that are perceived as having antique value.  That's my soapbox speech... Secondly, the people that see these looms for what they truly are, as a link to our past manufacturing greatness, something of which to be proud, are so willing to help Laurie and me out, that I can't thank these folks enough.  Had not you, Peter, Rick, William Carter, Ron Brown, and many others been interested in our project of resurrecting our Model D looms, we'd be stuck.  Thanks so much! One last item...Rick Randall expressed concern about us running our looms at full speed.  You see, all of the safety features that made our looms safer to operate were stripped off many years ago.  As a result, I installed a speed controlling device called a variable frequency controller.  This device regulates the 3 phase power coming from the converter so that I can "dial back" the frequency of the current flow.  AC in the United States, as you know, for the most part, operates at 60 cycles per second.  This device allows me to reduce the cycles, so that the speed of the motor is reduced without losing voltage, amperage, or torque.  I am able to successfully operate the loom at any range of speed between 60 and 150 picks per minute!  This is wonderful especially since we will not employ a bobbin battery to fill the weft, but will exchange preloaded shuttles as bobbins are depleted.  Mass production is not the key here, but rather individuality of our product is.  This is the key to Laurie's hand weaving textiles, and will be an essential feature of the textiles produced on our Drapers. Hi Pete, An amazing project. Glad to hear you're making progress. I don't think I've mentioned Avi Chomsky to you. I had some contact with her a couple of years ago when she was writing a book titled Linked Labor Histories. In part, it told about Draper looms being used in Colombia. The were in common use there well after they were here, so when some US companies still using them were looking for workers familiar with them they started hiring Colombians. I just emailed her to see if there might be anyone she met while doing the book who could be helpful to you. I'll let you know. Dan The next message was sent on April 20, 2009. We have made much progress over the past several months. Our trips to New England were more profitable than we could have imagined.  We came away with parts and a working knowledge on how to weave with a Draper.  The schematics I have downloaded and that have been sent to us via links, etc from the internet have been invaluable. The biggest problems with our loom were safety and weaving reliability.  It had none of the safety or stop features originally incorporated into the loom.  If the shuttle didn't box properly, the textile woven could be damaged, the machine could be damaged, or, worse yet, the operator maimed.  These looms, because of the velocity of movement and weight have a tremendous amount of kinetic energy.  The motion of the loom must be instantaneously stopped when a boxing error occurs.  The key to this feature is a correctly assembled boxing mechanism with a functioning dagger and frog.  First the shuttle box.  The key piece to the loom sensing whether or not a shuttle has seated it self properly in either box is the binder.  The binder is a piece of oak surfaced with a cushioning layer of leather, hinged on the far end, and is given tension with a piece of spring steel.  When the shuttle enters the box, the binder moves a lever that, when the shuttle is completely seated, allows the dagger to ride up over the top of the frog.  If the binder does not sense the shuttle, the dagger is not lifted and the frog, a cast iron piece that open and closes like a frog's mouth, catches the dagger.  When this occurs, the forward movement of the lay, (or beater bar in hand looms), stops abruptly.  As well, the clutch control lever connected to the dagger assembly automatically disengages the clutch, so all motion stops at the same time.   Next weaving reliability.  Our loom, at one time was a dobby loom, and had a 24 harness weaving capacity.  The complexity of the patterns it could achieve numbered in the hundreds.  The dobby for our loom is essentially the Holy Grail of old Draper looms; they are virtually non-existent with the exception of the K model looms at Lowell and Hopedale.  Our loom had the dobby removed and only two harnesses are now used. The cam mechanism now used for our loom is ugly, but it works. As an aside, we have yet to definitively identify our loom model.  The general consensus  from the experts  is that we have a heavy duty D model that was produced at the very end of the Draper Northrop production run.  In the early 1930's, Draper had ceased production of the Northrop Loom, and started the X line.  The X line ceased production in the 1970's with the X-3.  Our D model was a limited production unit, and that is why the parts are very rare.  It is much more substantial than the A, E, or K models.  So there's nothing we could really do with the harness motion.  We have a plain weave unit, end of story.  But the key feature to correctly producing a properly woven textile is the Draper Dutcher Temple.  The temple was Draper's initial contribution to production weaving, decades before the first Draper Loom was ever available for use.  The temple is a device that keeps lateral tension on the woven textile so that as the shuttle runs back and forth, the width of the textile remains constant.  Without a pair of temples to maintain width, the woven good would have irregular borders, and would dramatically shrink in width, or "draw in". The two major problems have been solved with correctly installed temples, and a workin binder/frog and dagger system.  We were not able to acquire a bobbin battery, essential for weaving speed,  but have learned how to disengage the loom at the correct time to change the bobbin when it is depleted. Next was how do we, in our limited "mill" space, warp the loom.  We converted the warp beam to a sectional beam, and built a very useful creel and tension box set-up.  The pictures pretty much tell the story there.  Our goal is to add more ends to the creel as time goes along.  Some of the material that we buy is on very large cones (packages) or skeins, (hanks).  We bought and repaired a Leesona 50 cone winder, and adapted it to our belted drive unit.  It is an essential piece of equipment.  Another recovered piece of equipment is our bobbin winder.  I have not, outside of patent search engines, seen any info on our unit and believe it to be very rare.  It is completely automatic.  The picture shows how we are currently winding mohair weft from three large cones onto a single bobbin. Lastly, we are waiting for a new reed from Palmetto Reed in Greenville, SC.  We have had trouble with warp breakage, directly related to damaged areas on the reeds that we have.  We are thankful that Palmetto is still around to service the textile industry.  We have a sizable warp on the loom ready to weave, and should be back up weaving by the weekend. The throws pictured are some of the first projects off the loom.  The weave consistency is precise, and the textiles are simply beautiful.  We are very close to achieving our goal of providing modestly priced, narrow loom blankets!  Check out our newly redesigned website.  We are very pleased with the result. With kind regards, Pete and Laurie Eaton           The Eatons' Site              Red Shop Menu              Draper Menu                 HOME